Who schedules and manages rack installation?

Yes. We handle design, supply and installation through experienced installation crews we schedule and manage. The system is anchored to the floor, aligned and capacity-tagged to the approved layout. For your Shepherdsville building, we use the actual floor plan and load data rather than a catalog assumption.

How much weight can pallet rack hold?

There is no single rack capacity: beam capacity is per pair, per level, while frame capacity depends on height and beam spacing. We size beams and frames from your heaviest pallet, and capacities go on load plaques.

How do I choose frame depth and beam length?

For standard 48-inch-deep pallets, 42-inch-deep uprights are the usual starting point; common beam lengths are 96 inches for two 40-inch pallets, 108 inches, and 144 inches for three. Rack height follows clear height and forklift lift height. Measure your actual pallets, including overhang, before choosing dimensions.

How much pallet storage will my layout hold?

The count depends on clear height, aisle width and the forklift you run. Our free CAD layout gives the exact pallet position count for the proposed configuration before you buy, using your building dimensions and actual pallet profile.

How long does it take to get and install pallet rack?

Standard teardrop sizes often quick-ship; high-density systems and non-standard sizes take longer, with lead time confirmed on your quote. Installation time depends on bay count and site readiness, and we coordinate the sequence around your receiving and picking schedule.

Pallet Flow Rack system inside a Kentucky warehouse

Shepherdsville, Kentucky

Pallet Flow Rack in Shepherdsville, KY

Name: Louisville Pallet Racks — Shepherdsville
Address: 6844 Bardstown Rd. Unit #2687, Louisville, KY, 40291, US
Telephone: (502) 521-1485
Price range: $$

An older riverfront building that was never laid out for modern pallet loads is the most common reason Shepherdsville warehouses call us. Pallet Flow Rack addresses that directly, reclaiming the positions a typical third-party logistics layout in this market never uses.

We size the pallet flow rack around your pallets, your lift trucks, and the clear height in your Cedar Grove Business Park building, factoring in gravity lanes loaded on one side and picked on the other. You get a drawing and a line-item price for the Cedar Grove Business Park site, not a rough estimate. Call (502) 521-1485 and we will start a Shepherdsville layout.

(502) 521-1485

Why Shepherdsville Warehouses Work With Us

Buildings around Cedar Grove Business Park and Willabrook are rarely uniform. Column spacing, dock aprons, and usable height differ enough from one Shepherdsville site to the next that a layout copied from another building wastes positions.

That is part of why pallet flow rack fits Shepherdsville operations: lane pitch calculated for the pallet weights you actually run. A short design consult tells you quickly whether that tradeoff works for your SKUs, or whether another system carries more of the load in a Cedar Grove Business Park footprint.

You also get one point of contact for the whole Shepherdsville pallet flow rack project. The same person who draws the layout quotes the steel, schedules delivery around your Cedar Grove Business Park dock, and plans future additions.

Free warehouse consultation

CAD layout with position counts

Installation by experienced crews we schedule and manage

Pallet flow rack lanes with gravity rollers installed

Flow racking system loaded with pallets at the pick face

Operations We Rack Around Here

Nearby areas we work in regularly include Cedar Grove Business Park, Willabrook, Preston Highway corridor, Shepherdsville Road industrial.

Third-party logistics

E-commerce fulfillment

Beverage distribution

Retail replenishment

How Pallet Flow Rack Works

Load one side, pick the other, and let gravity enforce first in, first out.

Load end

Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.

Gravity conveyor

Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.

Braking and separation

Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.

Pick end

Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.

What a Pallet Flow Rack Project Includes

A pallet flow rack quote for Shepherdsville starts from measurements, not assumptions — clear height, column spacing, dock access, pallet weights, and which SKUs turn daily versus monthly.

The deliverable is a pallet flow rack drawing and a priced bill of material: positions, elevations, aisle widths, and capacities for your Willabrook building. Since the design turns on lane pitch calculated for the pallet weights you actually run, we normally include a denser alternative on the same plan so the third-party logistics tradeoff is explicit.

Pallet Flow Rack freight is staged to fit Preston Highway corridor access. Experienced installation crews we schedule and manage build from the approved drawing, with the system anchored to the floor, aligned and capacity-tagged. We coordinate phasing around your Shepherdsville operation and keep one contact for later additions.

Date-coded food, beverage, and pharmaceutical inventory

High-volume SKUs with steady, predictable turns

Cold storage where every cubic foot carries a cost

Staging finished goods coming off a production line

Operations that need FIFO documented, not just assumed

Call (502) 521-1485

Recent Installations

Racking projects completed for warehouses across Greater Louisville and Southern Indiana.

Carton flow rack lanes installed beneath pallet rack bays

Drive-in pallet rack system installed in a warehouse

Tall selective pallet rack rows with wire decking

Selective pallet rack aisle with wire decking in a distribution center

New pallet rack rows installed in an open warehouse

Green and orange selective pallet rack rows along a warehouse wall

Multiple rows of selective pallet rack with wire decking

Pallet rack rows installed across a warehouse floor

Cantilever rack columns with orange arms installed against a wall

Push back pallet rack carts and rails in a cold storage room

View More Projects

Get a Pallet Flow Rack Quote for Your Shepherdsville Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485.

Louisville Pallet Racks

6844 Bardstown Rd.

Unit #2687

Louisville, KY 40291

(502) 521-1485

Monday - Friday: 8:00 AM - 6:00 PM

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Pallet Flow Rack Questions We Hear Most

Other Rack Types We Supply in Shepherdsville

Pallet Rack

Every pallet reachable, every time. The baseline we size everything else against.

View details

Pushback Rack

Two to six pallets deep from one aisle, without giving up much reach.

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Drive-In Rack

No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system.

View details

Cantilever Rack

Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.

View details

Carton Flow Rack

Cases advance to the picker instead of the picker hunting for cases.

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Nearby Areas We Also Serve

Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company.

Pallet Flow Rack in Louisville Pallet Flow Rack in Jeffersontown Pallet Flow Rack in Elizabethtown Pallet Flow Rack in Shelbyville Pallet Flow Rack in Frankfort Pallet Flow Rack in Bardstown

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Where We Work

Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions.

Louisville Pallet Racks

Address

6844 Bardstown Rd.
Unit #2687
Louisville, KY 40291

Phone

(502) 521-1485

Business Hours

Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed

Need Pallet Flow Rack in Shepherdsville?

Call (502) 521-1485 or request a quote and we will get a layout started.

(502) 521-1485