--- title: "Carton Flow Rack in Frankfort, KY | Design Consult" url: https://louisvillepalletracks.com/service-area/frankfort/carton-flow-rack description: "Carton Flow Rack near US 127 corridor, with a free layout that shows cost per pallet position up front. Call (502) 521-1485." lang: en --- Image: Carton Flow Rack system inside a Kentucky warehouse (https://louisvillepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) Frankfort, Kentucky # Carton Flow Rack for Frankfort, Kentucky Warehouses Most institutional and agency storage and spirits and barrel-adjacent warehousing operations in Frankfort outgrow the layout before they outgrow the building, usually starting with a mixed manufacturing-and-distribution floor fighting over the same square footage. Carton Flow Rack is the system we reach for when the floor is full but the air above US 127 corridor racks is not. We start with the building numbers — pallet profile, forklift and clear height — and because this system depends on gravity wheel beds feeding cases to a fixed pick face, then hand your Frankfort team a layout with a position count and an itemized quote. Call (502) 521-1485 with the pallet weights and we will size the carton flow rack for Frankfort. (502) 521-1485 ## Why Frankfort Warehouses Work With Us Frankfort operators mixing institutional and agency storage with spirits and barrel-adjacent warehousing usually need one part of the floor dense and another part fully selective. That split is exactly where carton flow rack tends to earn its keep near East Frankfort. As part of Warehouse Equipment & Supplies Co., we have designed storage for institutional and agency storage and light manufacturing operators around US 127 corridor since 1997 — enough history that restocking from the back aisle so the pick line keeps moving rarely surprises us mid-project. We also keep the Frankfort carton flow rack layout on file, so adding a bay next year or extending a row does not start from scratch. Free warehouse consultation CAD layout with position counts Installation by experienced crews we schedule and manage Image: Carton flow rack with gravity wheel beds and case lanes (https://louisvillepalletracks.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://louisvillepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include Frankfort Industrial Park, US 127 corridor, East Frankfort, Wilkinson Boulevard area. Institutional and agency storage Spirits and barrel-adjacent warehousing Light manufacturing Regional distribution ## How Carton Flow Rack Works Cases advance to the picker instead of the picker hunting for cases. 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. ## What a Carton Flow Rack Project Includes Every Frankfort carton flow rack project begins with the numbers: what you store, how heavy it is, what lifts it, and how tall the usable space is. That Frankfort conversation happens over the phone and usually takes about fifteen minutes. Our design team turns that into a CAD layout with carton flow rack position counts, load capacity per level, and an itemized quote for the Frankfort site. Because this system trades on restocking from the back aisle so the pick line keeps moving, we usually model an alternative configuration on the same footprint, so you weigh positions against picking speed with real numbers rather than a sales pitch. Carton Flow Rack delivery timing is confirmed on your quote, and we stage deliveries to match your Frankfort Industrial Park dock. Experienced installation crews we schedule and manage follow the Frankfort drawing, with the system anchored to the floor and capacities tagged. We sequence work by zone and keep the layout on file for added lanes. Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face Call (502) 521-1485: (502) 521-1485 ## Recent Installations Racking projects completed for warehouses across Greater Louisville and Southern Indiana. Image: Carton flow rack lanes installed beneath pallet rack bays (https://louisvillepalletracks.com/__l5e/assets-v1/862c0f55-579a-45db-b7d0-8b28ca7ab40a/carton-flow-racking.jpg) Image: Drive-in pallet rack system installed in a warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/6bb0553b-4f16-4d86-89a7-ba20efd69034/drive-in.jpg) Image: Tall selective pallet rack rows with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/61c53cf9-cea8-4d8f-a20e-f5d45ea229bd/igt-6.jpg) Image: Selective pallet rack aisle with wire decking in a distribution center (https://louisvillepalletracks.com/__l5e/assets-v1/83ef5124-a97e-4c86-b417-f6204e5563d1/img-1220.jpg) Image: New pallet rack rows installed in an open warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/1f1f2ec7-76a6-4e1a-a7bc-6162b6d05133/img-5455.jpg) Image: Green and orange selective pallet rack rows along a warehouse wall (https://louisvillepalletracks.com/__l5e/assets-v1/2fcd6b62-b063-4601-8ee6-05e065cad952/medco-cleveland-5.jpg) Image: Multiple rows of selective pallet rack with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/6cdb19e3-61c0-4b2e-8aac-e8a7ca4ab8d2/photo-aug-03-6-17-41-pm.jpg) Image: Pallet rack rows installed across a warehouse floor (https://louisvillepalletracks.com/__l5e/assets-v1/e26859a0-123d-4abb-bbc9-77e49a92c8af/photo-jul-22-6-45-56-pm.jpg) Image: Cantilever rack columns with orange arms installed against a wall (https://louisvillepalletracks.com/__l5e/assets-v1/59190071-06d9-4416-984d-7f1193cf9c9a/photo-may-15-2026-7-28-50-pm-1.jpg) Image: Push back pallet rack carts and rails in a cold storage room (https://louisvillepalletracks.com/__l5e/assets-v1/18d53e90-bd8d-4c09-8c81-e1bdd5106ecb/udf-pushback-rack.jpg) View More Projects: https://louisvillepalletracks.com/projects ## Get a Carton Flow Rack Quote for Your Frankfort Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485. ### Louisville Pallet Racks 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 (502) 521-1485 Monday - Friday: 8:00 AM - 6:00 PM ## Carton Flow Rack Questions We Hear Most ### How do I choose between rack types? ### Can I add on to my existing pallet rack? ### How wide should my forklift aisles be? ### Who schedules and manages rack installation? ### How much weight can pallet rack hold? ## Other Rack Types We Supply in Frankfort ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://louisvillepalletracks.com/service-area/frankfort ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://louisvillepalletracks.com/service-area/frankfort/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://louisvillepalletracks.com/service-area/frankfort/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://louisvillepalletracks.com/service-area/frankfort/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://louisvillepalletracks.com/service-area/frankfort/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company. Carton Flow Rack in Louisville: https://louisvillepalletracks.com/service-area/louisville/carton-flow-rack Carton Flow Rack in Jeffersontown: https://louisvillepalletracks.com/service-area/jeffersontown/carton-flow-rack Carton Flow Rack in Shepherdsville: https://louisvillepalletracks.com/service-area/shepherdsville/carton-flow-rack Carton Flow Rack in Elizabethtown: https://louisvillepalletracks.com/service-area/elizabethtown/carton-flow-rack Carton Flow Rack in Shelbyville: https://louisvillepalletracks.com/service-area/shelbyville/carton-flow-rack Carton Flow Rack in Bardstown: https://louisvillepalletracks.com/service-area/bardstown/carton-flow-rack View All Service Areas: https://louisvillepalletracks.com/service-area ## Where We Work Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions. ### Louisville Pallet Racks #### Address 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 #### Phone (502) 521-1485 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Frankfort? Call (502) 521-1485 or request a quote and we will get a layout started. (502) 521-1485 Tap to Call: (502) 521-1485 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "BreadcrumbList", "itemListElement": [ { "@type": "ListItem", "position": 1, "name": "Home", "item": "https://louisvillepalletrack.com/" }, { "@type": "ListItem", "position": 2, "name": "Service Area", "item": "https://louisvillepalletrack.com/service-area" }, { "@type": "ListItem", "position": 3, "name": "Frankfort", "item": "https://louisvillepalletrack.com/service-area/frankfort" }, { "@type": "ListItem", "position": 4, "name": "Carton Flow Rack", "item": "https://louisvillepalletrack.com/service-area/frankfort/carton-flow-rack" } ] }, { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://louisvillepalletrack.com/#business", "name": "Louisville Pallet Racks — Frankfort", "alternateName": "Louisville Pallet Racks - A Division of Warehouse Equipment & Supplies Co.", "description": "Most institutional and agency storage and spirits and barrel-adjacent warehousing operations in Frankfort outgrow the layout before they outgrow the building, usually starting with a mixed manufacturing-and-distribution floor fighting over the same square footage. 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Cantilever holds long loads, while carton flow serves case picking. For your Frankfort building, we use the actual floor plan and load data rather than a catalog assumption." } }, { "@type": "Question", "name": "Can I add on to my existing pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Usually, if the connection matches, but \"teardrop\" is not universal across manufacturers. Send photos of the upright face, beam connector and any label so we can identify matching components before you order." } }, { "@type": "Question", "name": "How wide should my forklift aisles be?", "acceptedAnswer": { "@type": "Answer", "text": "Aisle width is set by the lift truck: counterbalance trucks need approximately 12–13 feet, reach trucks 8–10 feet, and very-narrow-aisle equipment 5–6 feet. We confirm the requirement against your truck and load; aisle width has a major effect on storage density." } }, { "@type": "Question", "name": "Who schedules and manages rack installation?", "acceptedAnswer": { "@type": "Answer", "text": "Yes. We handle design, supply and installation through experienced installation crews we schedule and manage. The system is anchored to the floor, aligned and capacity-tagged to the approved layout." } }, { "@type": "Question", "name": "How much weight can pallet rack hold?", "acceptedAnswer": { "@type": "Answer", "text": "There is no single rack capacity: beam capacity is per pair, per level, while frame capacity depends on height and beam spacing. We size beams and frames from your heaviest pallet, and capacities go on load plaques." } } ] } ] ```